Engineering Design and Performance Analysis of a Multi-Chamber Filtration System for Induction Waste Incinerator Using Fluid Flow and Thermal Simulation

Authors

  • Okka Adiyanto Industrial Engineering Department, Universitas Ahmad Dahlan, Yogyakarta 55166, Indonesia
  • Noeresa Galih Arisiwi Martaji Buana Industrial Engineering Department, Universitas Ahmad Dahlan, Yogyakarta 55166, Indonesia
  • Fatma Hermining Astuti Industrial Engineering Department, Universitas Ahmad Dahlan, Yogyakarta 55166, Indonesia
  • Wandhansari Sekar Jatingrum Industrial Engineering Department, Universitas Ahmad Dahlan, Yogyakarta 55166, Indonesia

DOI:

https://doi.org/10.12928/si.v24i1.669

Keywords:

Airflow simulation, Filtration system, Incinerator, Waste treatment

Abstract

The increasing generation of inorganic waste has intensified the need for efficient and environmentally friendly waste treatment technologies. Small-scale incinerators are widely used due to their ability to significantly reduce waste volume; however, they often lack proper emission control systems. As a result, uncontrolled exhaust gases contribute to air pollution and pose environmental and health risks. This study addresses the limitation by proposing an improved incinerator design equipped with a multi-chamber filtration system. The main contribution of this research lies in the development of an integrated engineering design that combines airflow control, thermal management, and emission reduction in a small-scale incineration system. In addition, this study provides a simulation-based evaluation framework for assessing system performance under high-temperature conditions. The methodology involves engineering calculations based on fluid mechanics and thermodynamics principles, including airflow rate, velocity, and air density analysis. A multi-chamber system was designed to facilitate staged cooling, filtration, and gas flow stabilization. Computational simulations were conducted using SolidWorks to analyze airflow patterns, temperature distribution, and structural stress. Key operational parameters such as flow rate (0.174 m³/s), temperature (~275°C), and pressure were used to evaluate system performance. The results show that the proposed system achieves stable airflow distribution with minimal turbulence across chambers. The velocity of airflow is effectively reduced in the filtration stages, allowing heat dissipation and partial gas condensation. Thermal analysis indicates improved temperature control compared to conventional systems, while structural simulations confirm that all components operate safely within material limits. Furthermore, the multi-chamber design significantly enhances emission management and reduces the risk of direct pollutant release. In conclusion, the proposed multi-chamber filtration system improves the environmental performance and operational stability of small-scale incinerators. This design offers a practical and scalable solution for sustainable waste management applications.

References

Adiyanto, O., Faishal, M., Utami, E., & Bariyah, C. (2024). Pengolahan sampah plastik menjadi ecobrick sebagai upaya pemanfaatan kembali sampah plastik. Jurnal Pembelajaran Pemberdayaan Masyarakat (JP2M), 5(2), 331–338. https://doi.org/10.33474/jp2m.v5i2.21793

Adu, R. O., Gyasi, S. F., Essumang, D. K., & Adu-Gyamfi, S. (2022). Design and construction of a gas filter system for hospital incinerators. Environmental Challenges, 9, 100651. https://doi.org/10.1016/j.envc.2022.100651

Asadollahfardi, G., Abdi, E., Salehi, A. M., Akbardoost, J., & Esmaili, N. (2025). Innovative self-compacting repair mortar: Utilizing municipal solid waste incinerator bottom ash, propylene fiber, and wash water. Sustainable Chemistry and Pharmacy, 46, 102104. https://doi.org/10.1016/j.scp.2025.102104

Bariyah, C., Adiyanto, O., Utami, E., & Faishal, M. (2025). Penguatan Pengelolaan Sampah Berbasis Komunitas melalui Implementasi Budaya 5S di Bantul. Applied Community Transformation and Sustainability. https://journal.ygtmi.org/acts/article/view/9

Brunner, P. H., & Morf, L. S. (2025). Waste to energy, indispensable cornerstone for circular economy: A mini-review. Waste Management &Research. https://doi.org/10.1177/0734242X241227376

Chen, Z., He, H., Wu, J., Wang, L., Lou, H., Zhao, P., & Wang, T. (2024). An experimental study the cross spray and combustion characteristics diesel and ammonia in a constant volume combustion chamber. Energy. https://doi.org/10.1016/j.energy.2024.130733

Dereli, B., Gurel, B., Karaca Dolgun, G., & Kecebas, A. (2024). Comprehensive study on incineration-based disposal of hazardous gas and liquid wastes from used lubricating oil refineries. Process Safety and Environmental Protection, 184, 79–95. https://doi.org/10.1016/j.psep.2024.01.077

Ding, H., Tang, J., & Qiao, J. (2023). Dynamic modeling of multi-input and multi-output controlled object for municipal solid waste incineration process. Applied Energy, 339, 120982. https://doi.org/10.1016/j.apenergy.2023.120982

Doppalapudi, A. T., Azad, A. K., Khan, M. M. K., & Than, A. M. (2025). Effect of different chamber geometries on combustion formation to reduce harmful emissions. In Applied Thermal Engineering. https://doi.org/10.1016/j.applthermaleng.2024.125073

Dula, M., Kraszkiewicz, A., & Parafiniuk, S. (2024). Combustion efficiency of various forms of solid biofuels in terms of changes in the method of fuel feeding into the combustion chamber. In Energies. https://doi.org/10.3390/en17122853

Elmansy, A., Abdelmonem, N., Shaaban, A., & Abdelghany, A. (2022). Process Engineering Design of Tobacco wastes Incinerator with Utilization of Heat Energy from Combustion Gases. Journal of Physics: Conference Series, 2305(1), 012024. https://doi.org/10.1088/1742-6596/2305/1/012024

Harding, S. C., Hucker, P. A., & Rallo, G. (2020). Combustion chamber and a combustion chamber segment. US Patent 10,634,350. https://patents.google.com/patent/US10634350B2/en

Hu, H., Ma, S., Wang, Y., & Ma, H. (2025). Structural optimization and airflow uniformity evaluation of bag filter based on different diversion schemes. In Applied Sciences. https://doi.org/10.3390/app15084174

Huai, X. L., Xu, W. L., Qu, Z. Y., Li, Z. G., Zhang, F. P., & Chen, G. (2008). Analysis and optimization of municipal solid waste combustion in a reciprocating incinerator. Chemical Engineering Science. https://doi.org/10.1016/j.ces.2008.03.020

Jayadi, H. (2024). Filter Cerobong Asap Cyclone Dust Collector untuk Mengurangi Emisi Insinerator. Jurnal Penelitian Kesehatan "SUARA FORIKES" (Journal of Health Research Forikes Voice) . http://dx.doi.org/10.33846/sf15413

Johari, A., Hashim, H., Mat, R., & Alias, H. (2012). Generalization, formulation and heat contents of simulated MSW with high moisture content. In Journal of Engineering Science and Technology. jestec.taylors.edu.my.

Lin, X., Ma, Y., Chen, Z., Li, X., Lu, S., & Yan, J. (2020). Effect of different air pollution control devices on the gas/solid-phase distribution of PCDD/F in a full-scale municipal solid waste incinerator. Environmental Pollution, 265, 114888. https://doi.org/10.1016/j.envpol.2020.114888

Liu, X., Zhang, R., Ma, H., Cui, T., Chi, J., Liu, X., & Wang, L. (2026). Recovery technology for waste plastics based on electrocatalytic reforming: From mechanism understanding to catalyst design. Nano Energy, 149, 111719. https://doi.org/10.1016/j.nanoen.2026.111719

Morcos, V. H. (1996). Performance analysis of industrial bag filters to control particulate emissions. Energy, 21(1), 9–14. https://doi.org/10.1016/0360-5442(95)00087-9

Adiyanto, O., Faishal, M., Utami, E., & Bariyah, C. (2024). Pengolahan sampah plastik menjadi ecobrick sebagai upaya pemanfaatan kembali sampah plastik. Jurnal Pembelajaran Pemberdayaan Masyarakat (JP2M), 5(2), 331–338. https://doi.org/10.33474/jp2m.v5i2.21793

Adu, R. O., Gyasi, S. F., Essumang, D. K., & Adu-Gyamfi, S. (2022). Design and construction of a gas filter system for hospital incinerators. Environmental Challenges, 9, 100651. https://doi.org/10.1016/j.envc.2022.100651

Asadollahfardi, G., Abdi, E., Salehi, A. M., Akbardoost, J., & Esmaili, N. (2025). Innovative self-compacting repair mortar: Utilizing municipal solid waste incinerator bottom ash, propylene fiber, and wash water. Sustainable Chemistry and Pharmacy, 46, 102104. https://doi.org/10.1016/j.scp.2025.102104

Bariyah, C., Adiyanto, O., Utami, E., & Faishal, M. (2025). Penguatan Pengelolaan Sampah Berbasis Komunitas melalui Implementasi Budaya 5S di Bantul. Applied Community Transformation and Sustainability. https://journal.ygtmi.org/acts/article/view/9

Brunner, P. H., & Morf, L. S. (2025). Waste to energy, indispensable cornerstone for circular economy: A mini-review. Waste Management &Research. https://doi.org/10.1177/0734242X241227376

Chen, Z., He, H., Wu, J., Wang, L., Lou, H., Zhao, P., & Wang, T. (2024). An experimental study the cross spray and combustion characteristics diesel and ammonia in a constant volume combustion chamber. Energy. https://doi.org/10.1016/j.energy.2024.130733

Dereli, B., Gurel, B., Karaca Dolgun, G., & Kecebas, A. (2024). Comprehensive study on incineration-based disposal of hazardous gas and liquid wastes from used lubricating oil refineries. Process Safety and Environmental Protection, 184, 79–95. https://doi.org/10.1016/j.psep.2024.01.077

Ding, H., Tang, J., & Qiao, J. (2023). Dynamic modeling of multi-input and multi-output controlled object for municipal solid waste incineration process. Applied Energy, 339, 120982. https://doi.org/10.1016/j.apenergy.2023.120982

Doppalapudi, A. T., Azad, A. K., Khan, M. M. K., & Than, A. M. (2025). Effect of different chamber geometries on combustion formation to reduce harmful emissions. In Applied Thermal Engineering. https://doi.org/10.1016/j.applthermaleng.2024.125073

Dula, M., Kraszkiewicz, A., & Parafiniuk, S. (2024). Combustion efficiency of various forms of solid biofuels in terms of changes in the method of fuel feeding into the combustion chamber. In Energies. https://doi.org/10.3390/en17122853

Elmansy, A., Abdelmonem, N., Shaaban, A., & Abdelghany, A. (2022). Process Engineering Design of Tobacco wastes Incinerator with Utilization of Heat Energy from Combustion Gases. Journal of Physics: Conference Series, 2305(1), 012024. https://doi.org/10.1088/1742-6596/2305/1/012024

Harding, S. C., Hucker, P. A., & Rallo, G. (2020). Combustion chamber and a combustion chamber segment. US Patent 10,634,350. https://patents.google.com/patent/US10634350B2/en

Hu, H., Ma, S., Wang, Y., & Ma, H. (2025). Structural optimization and airflow uniformity evaluation of bag filter based on different diversion schemes. In Applied Sciences. https://doi.org/10.3390/app15084174

Huai, X. L., Xu, W. L., Qu, Z. Y., Li, Z. G., Zhang, F. P., & Chen, G. (2008). Analysis and optimization of municipal solid waste combustion in a reciprocating incinerator. Chemical Engineering Science. https://doi.org/10.1016/j.ces.2008.03.020

Jayadi, H. (2024). Filter Cerobong Asap Cyclone Dust Collector untuk Mengurangi Emisi Insinerator. Jurnal Penelitian Kesehatan "SUARA FORIKES" (Journal of Health Research Forikes Voice) . http://dx.doi.org/10.33846/sf15413

Johari, A., Hashim, H., Mat, R., & Alias, H. (2012). Generalization, formulation and heat contents of simulated MSW with high moisture content. In Journal of Engineering Science and Technology. jestec.taylors.edu.my.

Lin, X., Ma, Y., Chen, Z., Li, X., Lu, S., & Yan, J. (2020). Effect of different air pollution control devices on the gas/solid-phase distribution of PCDD/F in a full-scale municipal solid waste incinerator. Environmental Pollution, 265, 114888. https://doi.org/10.1016/j.envpol.2020.114888

Liu, X., Zhang, R., Ma, H., Cui, T., Chi, J., Liu, X., & Wang, L. (2026). Recovery technology for waste plastics based on electrocatalytic reforming: From mechanism understanding to catalyst design. Nano Energy, 149, 111719. https://doi.org/10.1016/j.nanoen.2026.111719

Morcos, V. H. (1996). Performance analysis of industrial bag filters to control particulate emissions. Energy, 21(1), 9–14. https://doi.org/10.1016/0360-5442(95)00087-9

Ngoc, U. N., & Schnitzer, H. (2009). Sustainable solutions for solid waste management in Southeast Asian countries. Waste Management, 29(6), 1982–1995. https://doi.org/10.1016/j.wasman.2008.08.031

Qiu, Q., Yang, Y., Liang, F., Wang, G., Han, X., Zang, C., & Ge, M. (2025). Recent advances in biomimetic porous materials for real-world applications. In Biomimetics. https://doi.org/10.3390/biomimetics10080521

Sarakikya, H., Mashingo, P., & Kilonzo, F. (2021). Design and Computational Fluid Dynamics Modeling for a Municipal Solid Waste Incineration Process. Open Journal of Fluid Dynamics, 11(04), 177–191. https://doi.org/10.4236/ojfd.2021.114011

Shalini, S. S., Palanivelu, K., Ramachandran, A., & Raghavanm V. (2021). Biochar from biomass waste as a renewable carbon material for climate change mitigation in reducing greenhouse gas emissions—a review. Biomass Conversion and Biorefinery. https://doi.org/10.1007/s13399-020-00604-5

Smail, B., & Mohiuddin, A. K. M. (2020). Combustion chamber design effect on the rotary engine performance-A review. International Journal of Automotive Engineering. https://doi.org/10.20485/jsaeijae.11.4_200

Tang, G., Qiao, W., Wang, Z., Liu, F., He, L., Liu, M., & Liu, C. (2023). Waste plastic to energy storage materials: a state-of-the-art review. Green Chemistry. https://doi.org/10.1039/D2GC04927A

Vanierschot, M., Hoang, Q. N., Croymans, T., Pittoors, R., & Van Caneghem, J. (2023). A CFD-based porous medium model for simulating municipal solid waste incineration grates: A sensitivity analysis. Fuel, 345, 128221. https://doi.org/10.1016/j.fuel.2023.128221

Yaqoob, L., Noor, T., & Iqbal, N. (2022). Conversion of plastic waste to carbon-based compounds and application in energy storage devices. ACS Omega. https://doi.org/10.1021/acsomega.1c07291

Yulianto, Y., Mufti, K., & Nulhakim, R. R. (2026). Rancang Bangun Prototipe Insinerator Pemusnah Sampah Tanpa Bahan Bakar pada Tempat Pengolahan Sampah Desa Karang Mukti. Jurnal Engine: Energi, Manufactur, dan Material. https://doi.org/10.30588/jeemm.v10i1.2532

Zakaria, R., Aziz, H. A., Wang, L. K., & Hung, Y. T. (2022). Combustion and incineration. Solid Waste Engineering and Management. https://doi.org/10.1007/978-3-030-84180-5_6

Zhu, M., & Zhang, Y. (2024). Intelligent control system and operational performance optimization of a municipal solid waste incineration power plant. Fuel Processing Technology, 266, 108162. https://doi.org/10.1016/j.fuproc.2024.108162

Downloads

Published

2026-04-30

How to Cite

Adiyanto, O., Galih Arisiwi Martaji Buana, N., Hermining Astuti, F., & Sekar Jatingrum, W. (2026). Engineering Design and Performance Analysis of a Multi-Chamber Filtration System for Induction Waste Incinerator Using Fluid Flow and Thermal Simulation. Spektrum Industri, 24(1), 211–220. https://doi.org/10.12928/si.v24i1.669